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VIDEO

Plex Production Monitoring Overview

Discover how Plex Production Monitoring can help you maximize uptime and throughput, enabling you to make faster, more confident decisions. Leverage transparent, real-time operational KPIs to drive continuous improvements.

Struggling with Bottlenecks and Blind Spots? Plex Can Help

Your resources are limited, and your time is increasingly valuable. Yet, like many manufacturers, you may still face the following challenges. If your goal is to increase throughput and reduce costs, Plex Production Monitoring can help:

Identifying the Root of Problems
Identifying the Root of Problems

It's not always clear where or why bottlenecks occur. Many manufacturers struggle to track and analyze data, which is essential for continuous improvement.

Manual Efforts Drain Your Resources
Error-Proofed Production Control

Repetitive data entry processes are tedious, time-consuming, and costly. They also introduce errors and divert your focus from more critical tasks.

Murky Visibility
Murky Visibility

Excelling beyond expectations and targets requires a clear, contextual, real-time view of production processes. Without this, achieving your goals is difficult.

Maximize Your Plant Floor Data with Real-Time Production Monitoring

production monitoring

Unlock new levels of performance with Plex Production Monitoring – a ready-to-use solution designed to accelerate your production visibility and deliver rapid time-to-value.

Get Started Quickly

Implement effortlessly with fast setup and seamless connectivity to any hardware. Begin capturing critical production data without delay.

Optimize Performance

Gain real-time, precise visibility into operational metrics like cycle times, capacity utilization, and OEE. Replace outdated, manual whiteboards with dynamic dashboards and scoreboards that keep your team aligned and informed.

Drive Continuous Improvement

Empower operators to resolve issues, communicate improvements, and drive efficiency. With a closed-loop system that tracks productivity, downtime, scrap, and machine status, you can continuously enhance job performance and overall equipment effectiveness.

Elevate Your Production Monitoring

Transform production monitoring from a static process into a strategic tool:

  • Rapid implementation and easy hardware integration
  • Real-time tracking of key metrics including quality, job performance, and machine status
  • Actionable insights that support continuous improvement and sustained value delivery

Unlocking opportunities to drive improvement

Optimizing production efficiency and driving continuous improvement are essential for manufacturing success. Achieving this requires collecting accurate, real-time data and making it actionable. Plex Production Monitoring facilitates this by providing transparent, real-time operational KPIs to drive continuous improvements. Here are five steps to start unlocking opportunities with Plex Production Monitoring:

  1. Rally the Troops: Identify your core team. These champions will define the vision for how production monitoring can become a springboard for Smart Manufacturing tailored to their needs.
  2. Identify Your Biggest Pain Points: Start pragmatically with one line, area, or process within your business that causes the most headaches.
  3. Target Your KPIs: Determine what matters most to you. Is it improved production cycles, reduced downtime or scrap, or enhanced quality? Define success metrics and be open to new measurements.
  4. Start Monitoring: Connect to your existing machines and equipment to close the loop in your production cycle. Once connected, real-time visibility will unleash your potential.
  5. Keep Checking In: After gaining initial results, the job is not done. Use those metrics to your advantage for ongoing efficiencies and continuous improvement.

VIDEO

An Inside Look at Plex Production Monitoring

Plex Production Monitoring gives manufacturers real-time visibility into shop floor performance. With seamless machine connectivity and automated data collection, teams can track key metrics like OEE, downtime, and scrap—empowering faster, smarter decisions. Built on the Plex Smart Manufacturing Platform, it’s a powerful step toward operational excellence.

Additional Production Monitoring Insights and Tools

Brochure

Plex Production Monitoring (PM)

Discover how Plex Production Monitoring bridges the plant floor with your systems, allowing you to digitally track production and access real-time, actionable information.

Download Brochure  

Whitepaper

Overall Equipment Effectiveness

Boost OEE with real-time manufacturing data. Track downtime, cut costs, and improve productivity using scalable solutions tailored for diverse industrial needs.

Download Whitepaper  
Rockwell Automation
Interactive Demo: Plex Production Monitoring
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Interactive Demo

See Plex PM In Action

See how Plex Production Monitoring boosts efficiency with this interactive demo and discover smarter, real-time production optimization first-hand.

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Rockwell Automation
Interactive Demo: Plex Production Monitoring
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Ready to transform your operations?

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Schedule your personalized demo and consultation with one of our experts.

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